Opel Astra, Zafira

Since 1998 of release

Repair and car operation



Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
- The engine
   Specifications
   Check компрессионного pressure in cylinders
   Diagnostics of a condition of the engine with vacuum gauge application
   + Procedures of repair of petrol engines SOHC without their extraction from the car
   + Procedures of repair of petrol engines DOHC without their extraction from the car
   + Procedures of repair of diesel engines of 1.7 l and 2.0 l without their extraction from the car
   + The general and engine major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Specifications

The general parametres

The full list of the engines used for a complete set of models Opel Astra-G/Zafira

Petrol engines

Astra-G

Working volume ()

Code designation

Type

Developed capacity
Kw (h.p.)

Year of release

1.2

X12XE

1.2i 16V DOHC

Kw (h.p.)

03/1988-

Z12XE

1.2i 16V DOHC

48 (65)

сен.00

1.4

X14XE

1.4i 16V DOHC

55 (75)

03/1998-

Z14XE

1.4i 16V DOHC

66 (89)

09/2000-

1.6

X16SZR

1.6i SOHC

66 (89)

03/1998-08/2000

X16XEL

1.6i 16V DOHC

55 (75)

03/1998-08/2000

C16SEL

1.6i SOHC

74 (100)

09/1998-

C16SEL

1.6i CS, CD,
CDE DOHC 16V

74 (100)

10/1999-

Z16SE

1.6i SOHC

74 (100)

09/2000-

Z16XE

1.6i 16V DOHC

62 (85)

Z16XE

Cabrio 1.6i 1 DOHC

74 (100)

03/2001-

1.8

X18XE1

1.8i 16V DOHC

74 (100)

03/1998-08/2000

X18XE1

Coupe 1.8i 16V DOHC

85 (115)

09/1999-08/2000

X18XE1

1.8i CDE,
CSE 16V DOHC

85 (115)

окт.99

Z18XE

Coupe 1.8i 16V DOHC

85 (115)

09/2000-

Z18XE

1.8i 16V DOHC

92 (125)

09/2000-

Z18XEL

Coupe 1.8i DOHC

92 (125)

03/2001-

Z18XE

Cabrio 1.8i 1 DOHC

85 (115)

03/2001-

2.0

X20XEV

2.0i 16V DOHC

92 (125)

03/1988-

C20SEL

2.0i CDX, CSX DOHC

100 (136)

10/1999-

Z20XER

2.0i 16V DOHC

95 (129)

09/2000-

Z20LET

Coupe 2.0i 16V DOHC

118 (160)

12/2000-

2.2

Z22SE

2.2i 16V DOHC

141 (192)

09/2000-

Z22SE

Coupe 2.2i 16V DOHC

108 (147)

12/2000-

Z22SE

Cabrio 2.2i 1 DOHC

108 (147)

03/2001-

Zafira

Working volume ()

Code designation

Type

Developed capacity
Kw (h.p.)

Year of release

1.6

X16XEL

1.6i 16V DOHC

74 (100)

03/1999-08/2000

Z16XEL

1.6i 16V DOHC

74 (100)

09/2000-

CNG (Gasmotor)

1.6i 16V

71 (96)

09/2001-

1.8

X18XE1

1.8i 16V DOHC

85 (115)

03/1999-08/2000

Z18XE

1.8i 16V DOHC

92 (125)

09/2000-

2.0

Z20

2.0 16V Turbo

141 (192)

09/2001-

2.1

Z22SE

2.2 16V DOHC

108 (147)

09/2000-

Diesel engines

Astra-G

Working volume ()

Code designation

Type

Developed capacity
Kw (h.p.)

Year of release

1.7

X17DTL

1.7DTL SOHC-Turbo

50 (75)

03/1998-08/2000

Y17DT

1.7DT DOHC

55 (75)

09/2000-

Y17DIT

1.7DIT DOHC-Turbo

55 (75)

08/2000-

2.0

X20DTL

2.0DTL 16V SOHC-Turbo

60 (82)

03/1998-08/2000

Y20DTL

2.0DTL 16V SOHC-Turbo

60 (82)

09/2000-

Y20DTH

2.0DTH 16V SOHC-Turbo

74 (100)

09/2000-

2.2

Y2.2DTR

2.2DTR

-

-

Zafira

Working volume ()

Code designation

Type

Developed capacity
Kw (h.p.)

Year of release

2.0

X20DTL

2.0DTL 16V SOHC-Turbo

60 (82)

03/1998-08/2000

Y20DTL

2.0DTL 16V SOHC-Turbo

74 (100)

09/2000-

2.2

Y2.2DTR

2.2DTR

-

-

Designations of the engines considered in the present Management

Petrol engines

8-klapannyj engine SOHC in volume of 1.6 l

X16SZR

16-klapannye engines DOHC

  • 1.4 l

X14XE

  • 1.6 l

X16XEL

  • 1.8 l

X18XE1

  • 2.0 l

X20XEV

Diesel engines

8-klapannyj engine SOHC in volume of 1.7 l with низконапорным a turbo-supercharging

X17DTL

16-klapannyj нетурбированный engine DOHC in volume of 1.7 l

Y17DT

16-klapannyj engine DOHC in volume of 2.0 l with низконапорным a turbo-supercharging

X20DTL/Y20DTL

16-klapannyj engine DOHC in volume of 2.0 l with высоконапорным a turbo-supercharging

Y20DT╠

The basic operational characteristics

Working volume of cylinders, sm 3

Petrol engines

1.2 l

1199

1.4 l

1389

1.6 l

1598

1.8 l

1796

2.0 l

1998

2.2 l

2198

Diesel engines

1.7 l

1686

2.0 l

1995

2.2 l

2172

Capacity of the engine, kw (at rpm) / a twisting moment, Nanometer (at rpm)

X12XE

48 (5600)/110 (4000)

Z12XE

55 (5600)/110 (4000)

Z14XE/X14XE

66 (6000)/125 (4000)

Z16SE/X16SE

62 (5400)/138 (2600)

Z16XE/X16XE

74 (6000)/150 (3600)

Z16XEP/X16XEP

76 (6000)/147 (3600)

Z18XE/X18XE

92 (5600)/170 (3800)

Z20LET/X20LET

141 (5400)/250 (1950-5300)

X20XEV

100 (5600)/188 (3400)

X20XER

118 (6800)/188 (4300)

Z22SE/X22SE

108 (5800)/203 (4000)

Y17DT/X17DT

55 (4400)/165 (1800-3000)

Y17DT (ECO)

55 (4400)/165 (1800-3000)

X20DTL/Y20DTL

60 (4300)/185 (1800-2750)

Y20DTH

74 (4300)/230 (1950-2500)

Y22DTR

92 (4000)/280 (1500-2750)

Compression degree

Z12XE/X12XE

10.1:1

Z14XE/X14XE

10.5:1

˘16SZR

9.6:1

Z16SE/X16SE

9.6:1

Z16XE/X16XE

10.5:1

Z16XEP/X16XEP

10.5:1

Z18XE/X18XE

10.5:1

Z20LET/X20LET

8.8:1

X20XEV

10.8:1

X20XER

10.8:1

Z22SE/X22SE

10.0:1

Y17DT/X17DT

18.4:1

Y17DT (ECO)

18.4:1

X20DTL/Y20DTL

18.5:1

Y20DTH

18.5:1

Y22DTR

18.5:1

Kompressionnoe pressure

Data is resulted only for engines considered in the present Management.


Petrol engines

Rating value (all engines considered in the Management), bar

12—15

The maximum admissible difference between cylinders (all engines considered in the Management), a bar

1

Diesel engines

Rating value, bar

  • Engines X17DT

12—15

  • Engines Y17DT

26—30

  • Engines X20DTL/Y20DTL and Y20DTH

25—28

The maximum admissible difference between cylinders, a bar

  • Engines X17DT

1

  • Engines Y17DT

1

  • Engines X20DTL/Y20DTL and Y20DTH

1

The maximum admissible frequency of rotation, rpm

Z12XE/X12XE

6250

Z14XE/X14XE

6400

Z16SE/X16SE

6000

Z16XE/X16XE

6400

Z16XEP/X16XEP

6400

Z18XE/X18XE

6400

Z20LET/X20LET

6400

X20XEV

Data is not resulted

X20XER

Data is not resulted

Z22SE/X22SE

6500

Y17DT/X17DT

5100—5300

Y17DT (ECO)

5200

X20DTL/Y20DTL

4750

Y20DTH

4950—5050

Y22DTR

4920—5080

Arrangement / quantity of cylinders / quantity of valves on the cylinder

Engines SOHC

rjadnoe/4/2

Engines DOHC

rjadnoe/4/4

Operating procedure of cylinders

1-3-4-2 (the first cylinder is located from outside drive ГРМ)

Normal direction of rotation of a cranked shaft

Clockwise

Diameter of cylinders, mm

Z12XE/X12XE

72.5

Z14XE/X14XE

77.6

Z16SE/X16SE

79.0

Z16XE/X16XE

79.0

Z16XEP/X16XEP

79.0

Z18XE/X18XE

80.5

Z20LET/X20LET

86.0

X20XEV

86.0

X20XER

86.0

Z22SE/X22SE

86.0

Y17DT/X17DT

79.0

Y17DT (ECO)

79.0

X20DTL/Y20DTL

84.0

Y20DTH

84.0

Y22DTR

84.0

Course of pistons, mm

Z12XE/X12XE

72.6

Z14XE/X14XE

73.4

Z16SE/X16SE

81.5

Z16XE/X16XE

81.5

Z16XEP/X16XEP

81.5

Z18XE/X18XE

88.5

Z20LET/X20LET

86.0

X20XEV

86.0

X20XER

86.0

Z22SE/X22SE

94.5

Y17DT/X17DT

86.0

Y17DT (ECO)

86.0

X20DTL/Y20DTL

90.0

Y20DTH

90.0

Y22DTR

98.0

Working parametres of engines

Working parametres are resulted only for engines considered in the present Management (see above).


Dimensional characteristics of installation of valves

1 — Height of a head of cylinders
2 — Adjusting height of the directing plug of the valve
3 — Adjusting height of the valve
4 — Width of a working facet of a saddle of the valve in a head of cylinders
5 — the Angle of slope of a facet of a saddle of the valve

6 — Diameter of a core of the valve
7 — the Angle of slope of a facet of a plate of the valve
8 — Length of the valve
9 — Diameter of a plate of the valve

Head of cylinders

Maximum admissible неплоскостность an interfaced surface, mm

Petrol engines

0.05

Diesel engines

Engines of 1.7 l SOHC and DOHC

0.1

Engines of 2.0 l

Data is not resulted

Height of a head of cylinders, mm

Petrol engines

The engine of 1.6 l SOHC

95.9—96.1

Engines 1.4, 1.6 l DOHC

134.9—135.1

The engine of 1.8 l DOHC

135.8—36.0

The engine of 2.0 l DOHC

134

Diesel engines

The engine of 1.7 l SOHC

  • Rating value

106.10

  • Limiting admissible value

105.75

Engines of 1.7 l DOHC

94.95—95.05

Engines of 2.0 l

140.0

Width of working facets of saddles of valves, mm

Petrol engines

The engine of 1.6 l SOHC

  • Inlet valves

1.3—1.5

  • Final valves

1.6—1.8

Engines 1.4, 1.6, 1.8 and 2.0 l DOHC

  • Inlet valves

1.0—1.4

  • Final valves

1.4—1.8

Diesel engines

The engine 1.7 SOHC (inlet and final)

  • Rating value

1.3

  • Limiting admissible value

2.0

Engines of 1.7 l DOHC (inlet and final)

1.5—1.7

Engines of 2.0 l (inlet and final)

1.4—1.8

Angle of slope of facets of saddles of valves

Diesel engines of 1.7 l DOHC

90 ░

Camshaft ()

Size axial люфта, mm

Petrol engines

The engine of 1.6 l SOHC

0.09—0.21

Engines 1.4, 1.6,1.8 and 2.0 l DOHC

0.04—0.015

Diesel engines

The engine of 1.7 l SOHC

0.05—0.20

The engine of 1.7 l DOHC

Data is not resulted

Engines of 2.0 l

0.04—0.14

Limiting admissible size of radial palpation, mm

Petrol engines

0.040

Diesel engines

Engines of 1.7 l SOHC and DOHC

0.05

Engines of 2.0 l

0.06

Height of lifting of cams, mm

Petrol engines

The engine of 1.6 l SOHC

  • Inlet valves

5.61

  • Final valves

6.12

Engines 1.4, 1.6,1.8 DOHC

  • Inlet valves

8.5

  • Final valves

8.0

2.0 l DOHC

  • Inlet valves

10.0

  • Final valves

10.0

Diesel engines

The engine of 1.7 l SOHC

  • Inlet valves

9.40

  • Final valves

9.40

The engine of 1.7 l DOHC

  • Inlet valves

7.68

  • Final valves

7.77

Engines of 2.0 l

  • Inlet valves

8.0

  • Final valves

8.0

Size of backlashes in basic bearings

Data is not resulted

Valves and directing plugs

Height выступания directing plugs over a head surface, mm

Petrol engines

The engine of 1.6 l SOHC

80.85—81.25

Engines 1.4, 1.6 and 1.8 l DOHC

10.70—11.00

The engine of 2.0 l DOHC

13.7—14.0

Diesel engines

Engines of 2.0 l

11.20—11.50

Diameter of cores of valves, mm

Petrol engines

The engine of 1.6 l SOHC

The standard size (identification label)

  • Inlet valves

6.998—7.012

  • Final valves

6.978—6.992

The repair size of 0.075 mm (identification label К1)

  • Inlet valves

7.073—7.087

  • Final valves

7.053—7.067

The repair size of 0.150 mm (identification label К2)

  • Inlet valves

7.148—7.162

  • Final valves

7.128—7.142

Engines of 1.4 and 1.6 l DOHC

The standard size (identification label GM)

  • Inlet valves

5.995—5.970

  • Final valves

5.935—5.950

The repair size of 0.075 mm (identification label К1)

  • Inlet valves

6.030—6.045

  • Final valves

6.010—6.025

The repair size of 0.150 mm (identification label К2)

  • Inlet valves

6.105—6.120

  • Final valves

6.085—6.100

Engines of 1.8 l DOHC

The standard size (identification label GM)

  • Inlet valves

4.955—4.970

  • Final valves

4.935—4.950

The engine of 2.0 l DOHC

The standard size (identification label GM)

  • Inlet valves

5.955—5.970

  • Final valves

5.945—5.960

The repair size of 0.075 mm (identification label К1)

  • Inlet valves

6.030—6.045

  • Final valves

6.020—6.035

The repair size of 0.150 mm (identification label К2)

  • Inlet valves

6.105—6.120

  • Final valves

6.095—6.110

Diesel engines

Engines of 1.7 l DOHC

The standard size

  • Inlet valves

7.970—7.985

  • Final valves

7.955—7.970

The repair size of 0.075 mm

  • Inlet valves

8.045—8.060

  • Final valves

8.030—8.045

The repair size of 0.150 mm

  • Inlet valves

8.120—8.135

  • Final valves

8.105—8.120

Engines of 1.7 l DOHC

  • Inlet valves

6.00

  • Final valves

6.00

Engines of 2.0 l

The standard size (identification label)

  • Inlet valves

5.955—5.970

  • Final valves

5.945—5.960

The repair size of 0.075 mm (identification label К1)

  • Inlet valves

6.030—6.045

  • Final valves

6.020—6.035

The repair size of 0.150 mm (identification label К2)

  • Inlet valves

6.105—6.120

  • Final valves

6.095—6.110

Limiting admissible size of palpation of the valve, mm

All engines

0.03

Internal diameter of directing plugs, mm

Petrol engines

The engine of 1.6 l SOHC

  • The standard size (identification label)

7.030—7.050

  • The repair size of 0.075 mm (identification label К1)

7.105—7.125

  • The repair size of 0.150 mm (identification label К2)

7.180—7.200

Engines of 1.4 and 1.6 l DOHC

  • The standard size (identification label GM)

6.000—6.012

  • The repair size of 0.075 mm (identification label К1)

6.075—6.090

  • The repair size of 0.150 mm (identification label К2)

6.150—6.165

Engines of 1.8 l DOHC

  • The standard size

5.000—5.012

  • The repair size of 0.075 mm

5.075—5.087

  • The repair size of 0.150 mm

5.150—5.162

The engine of 2.0 l DOHC

  • The standard size (identification label GM)

6.000—6.012

  • The repair size of 0.075 mm (identification label К1)

6.075—6.090

  • The repair size of 0.150 mm (identification label К2)

6.150—6.165

Diesel engines

Engines of 1.7 l DOHC

  • The standard size

8.000—8.017

  • The repair size of 0.075 mm

8.075—8.092

  • The repair size of 0.150 mm

8.150—8.167

Engines of 1.7 l DOHC

7.000—7.015

Engines of 2.0 l

  • The standard size (identification label)

6.000—6.012

  • The repair size of 0.075 mm (identification label К1)

6.075—6.090

  • The repair size of 0.150 mm (identification label К2)

6.150—6.165

Size of a backlash of landing of a core of the valve in the directing plug, mm

Petrol engines

The engine of 1.6 l SOHC

  • Inlet valves

0.018—0.052

  • Final valves

0.038—0.072

Engines of 1.4,1.6 and 1.8 l DOHC

Data is not resulted

The engine of 2.0 l DOHC

  • Inlet valves

0.030—0.057

  • Final valves

0.040—0.067

Diesel engines

The engine of 1.7 l SOHC

Rating value

  • Inlet valves

0.015

  • Final valves

0.030

Limiting admissible value

  • Inlet valves

0.047

  • Final valves

0.062

Engines of 1.7 l DOHC

Rating value

  • Inlet valves

0.019

  • Final valves

0.0215

Limiting admissible value

Data is not resulted

Engines of 2.0 l

Data is not resulted

Length of valves, mm

Petrol engines

The engine of 1.6 l SOHC

  • Inlet valves

99.35

  • Final valves

99.65

Engines of 1.4 and 1.6 l DOHC

  • Inlet valves

101.51—101.93

  • Final valves

100.55—100.97

The engine of 1.8 l DOHC

  • Inlet valves

100.1—100.3

  • Final valves

99.4—99.6

The engine of 2.0 l DOHC

  • Inlet valves

102.0—102.2

  • Final valves

92.15—92.35

Diesel engines

The engine of 1.7 l SOHC

123.22—123.27

Engines of 1.7 l DOHC

  • Inlet valves

98.45

  • Final valves

98.10

Engines of 2.0 l

  • Inlet valves

97.1—97.2

  • Final valves

96.9—97.0

Height of the established valves, mm

The petrol engine of 1.6 l SOHC

13.75—14.35

Diameter of plates of valves, mm

Petrol engines

The engine of 1.6 l SOHC

  • Inlet valves

38.0

  • Final valves

31.0

Engines of 1.4 and 1.6 l DOHC

  • Inlet valves

31.0

  • Final valves

27.5

The engine of 1.8 l DOHC

  • Inlet valves

31.2

  • Final valves

27.5

The engine of 2.0 l DOHC

  • Inlet valves

31.9—32.1

  • Final valves

28.9—29.1

Diesel engines

The engine of 1.7 l SOHC

  • Inlet valves

36.0

  • Final valves

32.0

Engines of 1.7 l DOHC

  • Inlet valves

27.15

  • Final valves

28.5

Engines of 2.0 l

  • Inlet valves

28.9—29.1

  • Final valves

25.9—26.1

Angle of slope of working facets of plates of valves

Diesel engines of 1.7 l DOHC

89 ░

Length of the directing plug of the valve, mm

Diesel engines of 1.7 l DOHC

41.75—42.25

Size клапанных backlashes on the cold engine (only diesel to the engine of 1.7 l DOHC), mm

Inlet valves

0.4 0.5

Final valves

0.4 0.5

Balancing assemblage (the petrol engine 2.0 DOHC at a corresponding complete set)

Size of a backlash of gearing, mm

0.02—0.6

Parities of a code of a plate to its thickness

Code 55

0.535—0.565

Code 58

0.565—0.595

Code 61

0.595—0.625

Code 64

0.625—0.655

Code 67

0.655—0.685

Code 70

0.685—0.715

Code 73

0.715—0.745

Code 76

0.745—0.775

Code 79

0.775—0.805

Code 82

0.805—0.835

Code 85

0.835—0.865

The block of cylinders

Maximum admissible неплоскостность an interfaced surface, mm

Petrol engines

0.05

Diesel engines

Engines of 1.7 l SOHC and DOHC

0.1

Engines of 2.0 l

Data is not resulted

Diameter of cylinders, mm

Petrol engines

Engines of 1.6 l SOHC

The standard size

  • Group 8

78.975—78.985

  • Group 99

78.985—78.995

  • Group 00

78.995—79.005

  • Group 01

79.005—79.015

  • Group 02

79.015—79.025

The repair size of +0.5 mm (Group 7)

79.465—79.475

Engines of 1.4 l DOHC

The standard size

  • Group 8

77.575—77.585

  • Group 99

77.585—77.595

  • Group 00

77.595—77.605

  • Group 01

77.605—77.615

  • Group 02

77.615—77.625

The repair size of +0.5 mm (Group 7)

78.065—78.075

Engines of 1.6 l DOHC

The standard size

  • Group 8

78.975—78.985

  • Group 99

78.985—78.995

  • Group 00

78.995—79.005

  • Group 01

79.005—79.015

  • Group 02

79.015—79.025

The repair size of +0.5 mm (Group 7)

79.465—79.475

Engines of 1.8 l DOHC

The standard size

  • Group 99

80.485—80.495

  • Group 00

80.495—80.505

  • Group 01

80.505—80.515

  • Group 02

80.515—80.525

The repair size of +0.5 mm (Group 00)

80.995—81.005

The engine of 2.0 l DOHC

The standard size

  • Group 8

85.975—78.985

  • Group 99

85.985—85.995

  • Group 00

85.995—86.005

  • Group 01

86.005—86.015

  • Group 02

86.015—86.025

The repair size of +0.5 mm (Group 7)

86.465—86.475

Diesel engines

The engine of 1.7 l SOHC

The standard size

  • Group 8

82.475—82.485

  • Group 99

82.485—82.495

  • Group 00

82.495—82.505

  • Group 01

82.505—82.515

  • Group 02

82.515—82.525

The repair size of +0.5 mm (Group 7)

82.965—82.975

Engines of 1.7 l DOHC

  • Group And

79.000—79.009

  • Group In

79.010—79.019

  • Group With

79.020—79.029

Engines of 2.0 l

The standard size

  • Group 8

83.975—83.985

  • Group 99

83.985—83.995

  • Group 00

83.995—84.005

  • Group 01

84.005—84.015

  • Group 02

84.015—84.025

The repair size of +0.5 mm

84.465—84.475

Internal diameter of beds of radical bearings without loose leaves (only diesel engines of 1.7 l DOHC), mm

Group 1

55.992—56.000

Group 2

55.984—55.992

Group 3

55.976—55.984

The maximum admissible ovality of cylinders, mm

Petrol engines

0.013

Maximum admissible конусность cylinders, mm

Petrol engines

0.013

Diesel engines

Engines of 1.7 l SOHC and DOHC

0.015

Engines of 2.0 l

Data is not resulted

Shatunno-piston assemblages

Pistons and piston rings

Diameter of pistons, mm

Petrol engines

Engines of 1.6 l SOHC

The standard size

  • Group 8

78.955—78.965

  • Group 99

78.965—78.975

  • Group 00

78.975—78.985

  • Group 01

78.985—78.995

  • Group 02

78.995—79.005

The repair size of +0.5 mm (Group 7)

79.445—79.455

Engines of 1.4 l DOHC

The standard size

  • Group 8

77.555—77.565

  • Group 99

77.565—77.575

  • Group 00

77.575—77.585

  • Group 01

77.585—77.595

  • Group 02

77.595—77.605

The repair size of +0.5 mm (Group 7)

78.045—78.055

Engines of 1.6 l DOHC

The standard size

  • Group 8

78.955—78.965

  • Group 99

78.965—78.975

  • Group 00

78.975—78.985

  • Group 01

78.985—78.995

  • Group 02

78.995—79.005

The repair size of +0.5 mm (Group 7)

79.445—79.455

Engines of 1.8 l DOHC

The standard size

  • Group 99

80.455—80.465

  • Group 00

80.465—80.475

  • Group 01

80.475—80.485

  • Group 02

80.485—80.495

The repair size of +0.5 mm (Group 00)

80.965—80.975

The engine of 2.0 l DOHC

The standard size

  • Group 8

85.945—78.955

  • Group 99

85.955—85.965

  • Group 00

85.965—85.975

  • Group 01

85.975—85.985

  • Group 02

85.985—85.995

The repair size of +0.5 mm (Group 7)

86.435—86.445

Diesel engines

The engine of 1.7 l SOHC

The standard size

  • Group 8

82.445—82.455

  • Group 99

82.455—82.465

  • Group 00

82.465—82.475

  • Group 01

82.475—82.485

  • Group 02

82.485—82.495

The repair size of +0.5 mm (Group 7)

82.935—82.945

Engines of 1.7 l DOHC

  • Group And

78.930—78.939

  • Group In

78.940—78.949

  • Group With

78.950—78.959

Engines of 2.0 l

Engine X20DTL/Y20DTL

  • The standard size
    • Group 8

83.905—83.915

    • Group 99

83.915—83.925

    • Group 00

83.925—83.935

    • Group 01

83.935—83.945

    • Group 02

83.945—83.955

  • The repair size of +0.5 mm

84.395—84.405

Engine X20DTH

  • The standard size
    • Group 8

83.885—83.915

    • Group 99

83.895—83.905

    • Group 00

83.905—83.915

    • Group 01

83.915—83.925

    • Group 02

83.925—83.935

  • The repair size of +0.5 mm

84.375—84.385

Size of a backlash of landing of the piston in the cylinder, mm

Petrol engines

0.02—0.04

Diesel engines

The engine of 1.7 l SOHC

0.02—0.04

The engine of 1.7 l DOHC

0.061—0.08

Engines of 2.0 l

  • Engine X20DTL/Y20DTL

0.06—0.08

  • Engine Y20DTH

0.08—0.10

Size выступания the piston (diesel engines 1.7), mm

Engine SOHC

0.65—0.095

Engine DOHC

0.063—0.083

Backlashes in locks of piston rings, mm

Petrol engines

  • Kompressionnye rings

0.3—0.5

  • Maslosemnoe ring

0.4—1.4

Diesel engines

The engine of 1.7 l SOHC

  • Kompressionnye rings

0.20—0.40

  • Maslosemnoe ring

0.25—0.50

The engine of 1.7 l DOHC

  • Top компрессионное a ring

0.25—0.35

  • The second компрессионное a ring

0.20—0.30

  • Maslosemnoe ring

0.20—0.40

Engines of 2.0 l

  • Kompressionnye rings

0.25—0.50

  • Maslosemnoe ring

0.25—0.50

Thickness of piston rings, mm

Petrol engines

The engine of 1.6 l SOHC

  • Top компрессионное a ring

1.2

  • The second компрессионное a ring

1.5

  • Maslosemnoe ring

3.0

The engine of 1.4 l DOHC

  • Top компрессионное a ring

1.2

  • The second компрессионное a ring

1.5

  • Maslosemnoe ring

3.0

Engines of 1.6 and 2.0 l DOHC

  • Top компрессионное a ring

1.5

  • The second компрессионное a ring

1.5

  • Maslosemnoe ring

3.0

The engine of 1.8 l DOHC

  • Top компрессионное a ring

1.2

  • The second компрессионное a ring

1.2

  • Maslosemnoe ring

2.0

Diesel engines

The engine of 1.7 l SOHC

  • Kompressionnye rings

2.0

  • Maslosemnoe ring

3.0

The engine of 1.7 l DOHC

  • Top компрессионное a ring

2.0

  • The second компрессионное a ring

1.5

  • Maslosemnoe ring

3.0

Engines of 2.0 l

  • Top компрессионное a ring
    • Engine X20DTL/Y20DTL

2.0

    • Engine Y20DTH

2.5

  • The second компрессионное a ring

1.75

  • Maslosemnoe ring

3.0

Size of a lateral backlash of landing of a ring in a piston flute, mm

Petrol engines

The engine of 1.6 l SOHC and 1.4, 1.6 and 1.8 l DOHC

  • Top компрессионное a ring

0.02—0.04

  • The second компрессионное a ring

0.04—0.06

  • Maslosemnoe ring

0.01—0.03

The engine 2.0 DOHC

  • Kompressionnye rings

0.02—0.04

  • Maslosemnoe ring

0.01—0.03

Diesel engines

The engine of 1.7 l SOHC

  • Top компрессионное a ring

0.12—0.18

  • The second компрессионное a ring

0.12—0.15

  • Maslosemnoe ring

0.025—0.15

The engine of 1.7 l DOHC

  • Top компрессионное a ring

0.09—0.15

  • The second компрессионное a ring

0.04—0.15

  • Maslosemnoe ring

0.02—0.15

Engines of 2.0 l

Engine X20DTL/Y20DTL

  • Top компрессионное a ring

0.11—0.16

  • The second компрессионное a ring

0.05—0.09

  • Maslosemnoe ring

0.03—0.07

Engine Y20DTH

  • Top компрессионное a ring

0.08—0.12

  • The second компрессионное a ring

0.05—0.09

  • Maslosemnoe ring

0.03—0.07

Piston fingers

Diameter, mm

Petrol engines

Engines of 1.6 l SOHC and 1.4, 1.6 and 1.8 l DOHC

17.997—18.000

The engine of 2.0 l DOHC

21.000

Diesel engines

The engine of 1.7 l SOHC

26

The engine of 1.7 l DOHC

27

Engines of 2.0 l

29

Length, mm

Petrol engines

Engines of 1.6 l SOHC and 1.4, 1.6 and 1.8 l DOHC

55

The engine of 2.0 l DOHC

55.7—58.0

Diesel engines

The engine of 1.7 l SOHC

69

The engine of 1.7 l DOHC

64

Engines of 2.0 l

68

Backlash of landing of a finger in the piston, mm

Petrol engines

Engines of 1.6 l SOHC

0.009—0.012

Engines 1.4, 1.6 and 1.8 l DOHC

0.007—0.010

The engine of 2.0 l DOHC

0.011—0.014

Diesel engines

The engine of 1.7 l SOHC

0.007—0.011

The engine of 1.7 l DOHC

0.002—0.012

Backlash of landing of a finger in the top head of a rod, mm

Diesel engines

The engine of 1.7 l SOHC

0.014—0.025

The engine of 1.7 l DOHC

0.002—0.015

Rods

Size axial люфта on a neck of a cranked shaft, mm

Petrol engines

The engine of 1.6 l SOHC

0.07—0.24

Engines 1.4, 1.6 and 1.8 l DOHC

0.11—0.24

The engine of 2.0 l DOHC

0.07—0.24

Diesel engines

The engine of 1.7 l SOHC

0.20—0.40

The engine of 1.7 l DOHC

0.25—0.58

Engines of 2.0 l

0.07—0.28

The maximum admissible difference of weight of rods (only diesel engines of 1.7 l SOHC and DOHC), г

4

Cranked shaft

Size axial люфта a cranked shaft, mm

Petrol engines

Engines of 1.6 l SOHC and 1.4, 1.6 and 1.8 l DOHC

0.1—0.2

The engine of 2.0 l DOHC

0.03—0.15

Diesel engines

The engine of 1.7 l SOHC

0.06—0.30

The engine of 1.7 l DOHC

0.03—0.15

Engines of 2.0 l

0.05—0.15

Diameter of radical necks, mm

Petrol engines

Engines of 1.6 l SOHC and 1.4, 1.6 and 1.8 l DOHC

The standard size

54.980—54.997

The first repair size (0.25 mm)

54.730—54.747

The second repair size (0.50 mm)

54.482—54.495

The engine of 2.0 l DOHC

The standard size

  • The first dimensional group (white label)

57.974—57.981

  • The second dimensional group (green label)

57.981—57.988

  • The third dimensional group (brown label)

57.988—57.995

  • The first repair size (0.25 mm)

57.732—57.745

  • The second repair size (0.50 mm)

57.482—57.495

Diesel engines

The engine of 1.7 l SOHC

The standard size

57.974—57.995

The first repair size (0.25 mm)

57.732—57.738

The second repair size (0.50 mm)

57.482—57.495

The engine of 1.7 l DOHC

The first dimensional group (one cut)

51.928—51.938

The second dimensional group (two cuts)

51.918—51.928

The engine of 2.0 l

The standard size

  • The first dimensional group (green label)

67.966—67.974

  • The second dimensional group (brown label)

67.974—67.982

  • The first repair size (0.25 mm)

67.716—67.732

  • The second repair size (0.50 mm)

67.466—67.482

Diameter шатунных necks, mm

Petrol engines

Engines of 1.6 l SOHC and 1.4, 1.6 and 1.8 l DOHC

The standard size

42.971—42.987

The first repair size (0.25 mm)

42.721—42.737

The second repair size (0.50 mm)

42.471—42.487

The engine of 2.0 l DOHC

The standard size

48.970—48.988

The first repair size (0.25 mm)

48.720—48.738

The second repair size (0.50 mm)

48.470—48.488

Diesel engines

The engine of 1.7 l SOHC

The standard size

48.970—48.988

The first repair size

48.720—48.738

The second repair size (0.50 mm)

48.470—48.488

The engine of 1.7 l DOHC

Data is not resulted

The engine of 2.0 l

The standard size

48.971—48.990

The first repair size (0.25 mm)

48.721—48.740

The second repair size (0.50 mm)

48.471—48.490

Limiting admissible size of ovality of necks, mm

Petrol engines

0.04

Diesel engines

Engines of 1.7 l SOHC and DOHC

Data is not resulted

Engines of 2.0 l

0.03

Limiting admissible size конусности necks, mm

Petrol engines

Data is not resulted

Diesel engines

Data is not resulted

Limiting admissible size of radial palpation of a shaft, mm

Petrol engines

0.03

Diesel engines

Engines of 1.7 l SOHC

0.06

Engines of 1.7 l DOHC

0.04—0.082

Engines of 2.0 l

0.03

Size of backlashes in radical bearings, mm

Petrol engines

Engines of 1.6 l SOHC and 1.4, 1.6 and 1.8 l DOHC

0.017—0.047

The engine of 2.0 l DOHC

0.015—0.040

Diesel engines

Engines of 1.7 l SOHC

0.030—0.080

Engines of 1.7 l DOHC

0.030—0.058

Engines of 2.0 l

0.016—0.069

Size of backlashes in шатунных bearings, mm

Petrol engines

Engines of 1.6 l SOHC and 1.4, 1.6 and 1.8 l DOHC

0.019—0.071

The engine of 2.0 l DOHC

0.006—0.031

Diesel engines

Engines of 1.7 l SOHC

0.025—0.100

Engines of 1.7 l DOHC

0.025—0.058

Engines of 2.0 l

0.022—0.061

Greasing system

Type of the oil pump

Petrol engines

Engines of 1.6 l SOHC

Шестеренчатый, with a direct drive from a cranked shaft

Engines 1.4, 1.6, 1.8 and 2.0 l DOHC

Роторный, with a drive from газораспределительного a belt

Diesel engines

The engine of 1.7 l SOHC

Роторный, with a direct drive from a cranked shaft

The engine of 1.7 l DOHC

Роторный, with a drive from газораспределительного a belt

Engines of 2.0 l

Шестеренчатый, with a direct drive from a cranked shaft

The minimum admissible pressure upon single turns at engine temperature not more low 80░С, a bar

Petrol engines

1.5

Diesel engines

The engine of 1.7 l SOHC

3.9

The engine of 1.7 l DOHC

1.27

Engines of 2.0 l

1.5

Size of working backlashes in the oil pump, mm

Petrol engines

Engines of 1.6 l SOHC

Backlash of gearing of teeths of gear wheels

0.08—0.15

Axial люфт gear wheels

0.10—0.20

Engines 1.4, 1.6, 1.8 and 2.0 l DOHC

Backlash between teeths of gear wheels

0.10—0.20

Axial люфт gear wheels

0.03—0.10

Diesel engines

The engine of 1.7 l SOHC

Lateral backlash of landing of an external rotor

  • Rating value

0.24—0.36

  • Limiting admissible value

0.40

Backlash between teeths of rotors

  • Rating value

0.10

  • Limiting admissible value

0.145

Axial люфт rotors

  • Rating value

0.035—0.100

  • Limiting admissible value

0.150

The engine of 1.7 l DOHC

Lateral backlash of landing of an external rotor

  • Rating value

0.24—0.36

  • Limiting admissible value

0.40

Backlash between teeths of rotors

  • Rating value

0.13—0.15

  • Limiting admissible value

0.20

Axial люфт rotors

  • Rating value

0.035—0.100

  • Limiting admissible value

0.150

Engines of 2.0 l

Data is not resulted

Efforts of a tightening of carving connections, Nanometer

Connection type

Value

Bolts of fastening of wheels

110

Petrol engines

The engine of 1.6 l SOHC

Connection type

Value

Bolts of fastening of covers of drive ГРМ

  • External covers

4

  • Back cover

6

Fixing bolt натяжителя a belt of drive ГРМ

20

Bolts of fastening of a cover газораспределительного the mechanism

8

Bolt of a cogwheel of a camshaft

45

Bolts of a back persistent plate of a camshaft

8

Bolts of a face cover of the case газораспределительного the mechanism

8

Bolts of covers of the bottom heads of rods *

  • Stage 1

25

  • Stage 2

To hold on on a corner 30 ░

Bolts of fastening of the water pump

8

Bolt of a pulley of a cranked shaft *

  • Stage 1

95

  • Stage 2

To hold on on a corner on 30 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of a rotor of the gauge of position of a cranked shaft (CKP)

8

Bolts of fastening of a head of cylinders *

  • Stage 1

25

  • Stage 2

To hold on on a corner 60 ░

  • Stage 3

To hold on on a corner 60 ░

  • Stage 4

To hold on on a corner 60 ░

Fastening bolts приводного a disk *

  • Stage 1

55

  • Stages 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Cover fixture приводного a disk

8

Support of a suspension bracket of the power unit

The left support

  • Bolts of fastening of a bearing arm to the adapter

55

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to the adapter

35

  • Bolts of fastening of the adjusting pallet of the storage battery to a body

15

Forward support

  • Bolt of fastening of a support to a body

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to картеру transmissions

60

The right support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a body

35

Bolts of fastening of the engine to transmission

  • Bolts М12

60

Bolts of fastening of a flywheel *

  • Stage 1

35

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of a forward stretcher *

  • Stage 1

90

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of covers of radical bearings of a cranked shaft

  • Stage 1

50

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

The gauge of emergency pressure of oil

30

The oil pump

  • Fixing bolts

8

  • Bolts of fastening of a cover

6

  • Заглушка редукционного the valve

50

Fastening bolts маслозаборника

8

Bolts of fastening of the pallet картера the engine

Models without К/В (the stamped pallet)

  • Bolts of fastening of the pallet to the block of cylinders / to the oil pump

10

  • Drain stopper of the pallet

55

Models with К/В (the cast pallet)

  • Bolts of fastening of the pallet to the block of cylinders / to the oil pump

10

  • Bolts M10 of fastening of a flange of the pallet to картеру transmissions

40

  • Drain stopper

45


* Use new bolts.

Engines 1.4, 1,6 and 1.8 l DOHC

Connection type

Value

Bolts of covers of drive ГРМ

  • External covers

3

  • Back cover

6

Bolt of fastening of an intermediate roller of drive ГРМ

25

Fastening bolt натяжителя a belt of drive ГРМ

20

Fastening bolt натяжителя a belt of a drive of auxiliary units to a generator arm

35

Bolts маслоотражательной pallet plates

8

Bolts of covers of bearings of camshafts

8

Bolts of a cover of the case газораспределительного the mechanism

8

Bolts of fastening of the gauge of position of a camshaft (CMP)

8

Bolt of fastening of a cogwheel of a camshaft *

  • Stage 1

50

  • Stage 2

To hold on on a corner 60 ░

  • Stage 3

To hold on on a corner 15 ░

Bolt of fastening of covers of the bottom heads of rods *

  • Stage 1

25

  • Stage 2

To tighten on 30 ░

Bolt of a pulley of a cranked shaft *

  • Stage 1

95

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Bolt of fastening of an arm of fastening of the gauge of position of a cranked shaft (CKP)

8

Bolts of fastening of a head of cylinders *

  • Stage 1

25

  • Stage 2

To hold on on a corner 90 ░

  • Stage 3

To hold on on a corner 90 ░

  • Stage 4

To hold on on a corner 90 ░

  • Stage 5

To hold on on a corner 45 ░

Fastening bolts приводного a disk

60

Support of a suspension bracket of the power unit

The left support

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to картеру transmissions

35

  • Bolts of fastening of a support to an arm

55

Forward support

  • Bolts of fastening of a support to картеру transmissions

60

  • Bolts of fastening of a support to a stretcher

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to картеру transmissions

55

The right support

  • Bolts of fastening of a support to the engine

50

    • Nuts of fastening of a support to a body

45

  • Bolt of fastening of a support to the adapter

55

  • Bolts of fastening of the adapter to the block of cylinders

55

Bolts of fastening of the engine to transmission

  • Bolts М12

60

Bolts of fastening of a forward stretcher *

  • Stage 1

90

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of a flywheel *

  • Stage 1

35

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of covers of radical bearings *

  • Stage 1

50

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of the gauge of level of impellent oil with a head of type TORX

8

The oil pump

  • Fixing bolts

8

  • Screws of fastening of a cover of the pump

6

  • Заглушка редукционного the valve

50

  • The gauge of emergency pressure of oil

30

Fastening bolts маслозаборника

8

Bolts of fastening of the pallet картера the engine

  • Bolts of fastening of the pallet to the block of cylinders / to the case of the oil pump

10

  • Bolts М10 of fastening of a flange of the pallet to картеру transmissions

40

  • Drain stopper

    • Head with internal шестигранником (TORX) (a rubber sealing ring)

10

    • With шестигранной a head (a metal sealing ring)

45


* Use new bolts.

The engine of 2.0 l DOHC

Connection type

Value

Bolts of a cover of belt ГРМ

6

Bolt of fastening of an intermediate roller of drive ГРМ

  • Bolt of fastening of a roller

25

  • Bolts of fastening of a basic arm

25

Fastening bolt натяжителя a belt of drive ГРМ

20

Fastening bolt натяжителя a belt of a drive of auxiliary units to a generator arm

  • Models without К/В

35

  • Models with К/В

25

Bolts of fastening of balancing assemblage to the block of cylinders

  • Stage 1

20

  • Stage 2

To hold on on a corner 45 ░

Fastening bolts маслоотражательной pallet plates

8

Bolts of fastening of covers of bearings of camshafts

8

Bolts of fastening of a cover газораспределительного the mechanism

8

Bolts of fastening of the gauge of position of a camshaft (CMP)

6

Bolt of fastening of a cogwheel of a camshaft *

 
  • Stage 1

50

  • Stage 2

To hold on on a corner 60 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of covers of the bottom heads of rods *

  • Stage 1

35

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

The central bolt of fastening of a pulley of a cranked shaft *

  • Stage 1

95

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of a pulley of a cranked shaft

20

Bolt of fastening of a cogwheel of a cranked shaft

  • Stage 1

130

  • Stage 2

To hold on on a corner 50 ░

Bolts of fastening of a head of cylinders *

  • Stage 1

25

  • Stage 2

To hold on on a corner 90 ░

  • Stage 3

To hold on on a corner 90 ░

  • Stage 4

To hold on on a corner 90 ░

  • Stage 5

To hold on on a corner 15 ░

Fastening bolts приводного a disk *

  • Stage 1

55

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Support of a suspension bracket of the power unit

The left support

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to картеру transmissions

35

  • Bolts of fastening of a support to an arm

55

Forward support

  • Bolts of fastening of a support to картеру transmissions

60

  • Bolts of fastening of a support to a stretcher

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to картеру transmissions

55

The right support

  • Bolts of fastening of a support to the engine

50

    • Nuts of fastening of a support to a body

45

  • Bolt of fastening of a support to the adapter

55

  • Bolts of fastening of the adapter to the block of cylinders

55

Bolts of fastening of the engine to transmission

  • Bolts М12

60

Bolts of fastening of a flywheel *

  • Stage 1

65

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of the bridge of covers of radical bearings to the block of cylinders

  • Stage 1

20

  • Stage 2

To hold on on a corner 45 ░

Bolts of fastening of covers of radical bearings *

  • Stage 1

50

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of the bridge of covers to covers of radical bearings

20

Bolts of fastening of the gauge of level of oil (with a head of type TORX)

8

The oil pump

  • Fixing bolts

8

  • Screws of fastening of a cover of the pump

6

  • Заглушка редукционного the valve

50

Fastening bolts маслозаборника

  • Fixture маслозаборника to the block

8

  • Fixture маслозаборника to the bridge of covers of radical bearings

20

Bolts of fastening of the pallet картера the engine

Bolts of fastening of the bottom section of the pallet

  • Stage 1

8

Bolts of fastening of the main (cast) section of the pallet

  • Bolts of fastening of the main section to the block of cylinders

20

  • Bolts of fastening of the main section to картеру transmissions

40

Drain stopper

10


* Use new bolts / of a nut.

Diesel engines

Engines of 1.7 l SOHC

Connection type

Value

Bolts of fastening of a basic arm of compressor K/V

40

Compressor K/V fixture

20

Fixture of the top basic arm of the generator

18

The bottom bolt of fastening of the generator

25

Fixture of an arm of the compressor to натяжителю a belt of a drive of auxiliary units

  • Bolts of fastening of a cover газораспределительного the mechanism

8

Bolt of fastening of a cogwheel of a camshaft *

  • Stage 1

75

  • Stage 2

To tighten on 60 ░

Hose fastening охладительного a path to the block of cylinders

20

The water pump

  • Bolts of fastening of the pump

25

  • Bolts of fastening of a pulley

10

Bolts of fastening of covers of the bottom heads of rods *

  • Stage 1

35

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of a pulley of a cranked shaft

20

Bolt of fastening of the gauge of frequency of rotation of a cranked shaft

8

Bolt of fastening of a cogwheel of a cranked shaft *

  • Stage 1

130

  • Stage 2

To hold on on a corner 45 ░

Bolts of fastening of a head of cylinders

  • Stage 1

25

  • Stage 2

To hold on on a corner 90 ░

  • Stage 3

To hold on on a corner 90 ░

  • Stage 4

To hold on on a corner 45 ░

  • Stage 5

After engine warming up in 2 receptions to hold on on corners 30 ░ + 15 ░

Support of a suspension bracket of the power unit

The left support

  • Bolt of fastening of an arm to the adapter

55

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of the adapter to картеру transmissions

35

  • Bolts of fastening of the adjusting pallet of the storage battery to a body

15

Forward support

  • Bolts of fastening of a support to картеру transmissions

60

  • Bolts of fastening of a support to a body

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to картеру transmissions

80

The right support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of an arm to the prorate

55

  • Bolts of fastening of a support to a body

35

  • Bolts of fastening of the prorate to the block of cylinders

50

Bolts of fastening of the engine to transmission

60

Bolts of fastening of shipping eyes of the power unit

25

Bolts of fastening of a reception pipe of system of release of the fulfilled gases

20

Bolts of fastening of valve EGR to a final collector

8

Nuts of fastening of a final collector to a block head *

22

Bolts of fastening of a final collector to a block head

22

Fixture of a basic arm of a final collector

25

Bolts of fastening of a flywheel *

  • Stage 1

65

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of cogwheel ТНВД

15

Bolts штуцерных sockets ТНВД

25

Bolts of fastening of the bridge of covers of radical bearings

  • Stage 1

20

  • Stage 2

To hold on on a corner 45 ░

Bolts of fastening of covers of radical bearings *

  • Stage 1

50

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of a basic arm маслоохладителя

5

Shtutsernoe connection of a tube маслоохладителя

30

Bolt of fastening of a basic arm of a directing tube щупа measurements of level of impellent oil to the block

25

The oil filter

15

Fastening bolts редукционного the valve of pressure of oil

50

The gauge of pressure of oil

40

Bolts of fastening of the oil pump to the block of cylinders

8

Bolts of fastening of a cover of the oil pump

10

Fastening bolts маслозаборника *

  • Stage 1

8

  • Stage 2

To hold on on a corner 30 ░

Fastening of the gauge of temperature of oil in the main section of the pallet

18

Bolts of fastening of the pallet картера the engine

  • Bolts / of a nut of fastening of a cover of the oil pump to the main section of the pallet

20

  • Bolts of fastening of the main section of the pallet to картеру transmissions

40

  • Bolts of fastening of the bottom section of the pallet to the main section
    • Stage 1

8

    • Stage 2

To hold on on a corner 30 ░

  • Drain stopper

10

Bolts of fastening of wheels

110

The thermostat case

15

Bolts of fastening of covers of drive ГРМ

8

Bolt of fastening of an intermediate roller of a belt of drive ГРМ

40

Bolt of fastening of a tension roller of a belt of drive ГРМ

25

Fastening of an oil tube турбокомпрессора on the block of cylinders

20

Fastening of an oil tube to турбокомпрессору

30

Fastening масловозвратной tubes to the pallet

45

Fastening of the vacuum pump to the case газораспределительного the mechanism

28


* Use new fixing bolts / of a nut.

Engines of 1.7 l DOHC

Connection type

Value

Bolts of fastening of the generator to a basic arm

  • Bolt М8

19

  • Bolt М10

48

Fastening натяжителя a belt of a drive of auxiliary units to a generator arm

 

50

Fastening of a directing roller of a belt of a drive of auxiliary units to a generator arm

38

Fastening bolts маслоотражательной pallet plates to the block of cylinders

19

Nuts of fastening of covers of basic bearings of a camshaft

 
  • Nuts М8

21

  • Nuts М10

43

Bolts of fastening of a cover газораспределительного the mechanism

10

Case fastening газораспределительного the mechanism

22

Fastening of a persistent plate of a camshaft

8

Bolts of fastening of the water pump

  • Bolts of fastening of the pump

24

  • Bolts of fastening of a pulley

10

Hose fastening охладительного a path to the block of cylinders

95

The gauge of temperature of a cooling liquid (ECT)

22

Nuts of fastening of covers of the bottom heads of rods *

  • Stage 1

25

  • Stage 2

To hold on on a corner 100 ░

  • Stage 3

To hold on on a corner 15 ░

Fastening of the gauge of frequency of rotation of a cranked shaft

10

Bolts of a pulley of a cranked shaft

20

Bolts of the case of an epiploon of a cranked shaft

10

Bolt of a cogwheel of a cranked shaft

196

Bolts of fastening of a head of cylinders *

  • Stage 1

40

  • Stage 2

To hold on on a corner 60 ░

  • Stage 3

To hold on on a corner 15 ░

  • Stage 4

To hold on on a corner 60 ░

  • Stage 5

To hold on on a corner 15 ░

Support of a suspension bracket of the power unit

The left support

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to картеру transmissions

35

  • Bolts of fastening of a support to an arm

55

Forward support

  • Bolts of fastening of a support to картеру transmissions

60

  • Bolts of fastening of a support to a stretcher

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to картеру transmissions

60

The right support

  • Bolts of fastening of a support to the engine

50

  • Nuts of fastening of a support to a body

45

  • Bolts of fastening of a support to an arm

55

Bolts of fastening of the engine to transmission

  • Bolts М10

40

  • Bolts М12

60

Fastening of an arm of the block of engine management to the case газораспределительного the mechanism

10

Fastening of the block of engine management to an arm

6

Fastening of eyes for engine transportation

25

Fastening of an arm of tube EGR to the case газораспределительного the mechanism

8

Valve EGR fastening to a collector

25

Bolts of fastening of a flywheel *

  • Stage 1

30

  • Stage 2

To hold on on a corner 45 ░—60 ░

Fastening of a line of return of fuel to the case газораспределительного the mechanism

15

Candles накаливания

20

Heat exchanger fastening to the case of the oil filter

12

Fastening of the block of management ТНВД

10

Fastening of an arm of the block of management ТНВД to the block of cylinders

48

Fastening ТНВД to an arm

19

Fastening of arm ТНВД to the block of cylinders

54

Fastening ТНВД to the block of cylinders

20

Nut of fastening of cogwheel ТНВД

69

Arm fastening маслораспылителя to the case газораспределительного the mechanism

22

Shtutsernye sockets of fuel lines

23

Bolts of fastening of covers of radical bearings

88

Bolts of fastening of a directing tube щупа measurements of level of oil

10

Fastening маслоподающей tubes to турбокомпрессору

10

Fastening of a cover of the oil filter

25

Fastening of the oil filter to the block of cylinders

25

Bolt редукционного the adjustment valve

30

The gauge of emergency pressure of oil

20

Bolts of fastening of a cover of the oil pump

10

Fastening приводной gear wheels of the oil pump to the pump

44

Fastening bolts маслозаборника

19

Bolts of fastening of the pallet картера the engine

  • Bolts of fastening of the main section of the pallet to the block

10

  • Bolts of fastening of the bottom section of the pallet to the main section

10

  • Drain stopper

78

Fastening of the case of the thermostat to a head of cylinders

24

Fastening of a cover of the case of the thermostat

24

Bolts of fastening of covers of a belt of drive ГРМ

10

Bolt of a pulley of an intermediate roller

76

Pulley fastening натяжителя belt ГРМ to the block of cylinders

38

Spring clamp натяжителя belt ГРМ to a back cover

10

Fastening турбокомпрессора to a basic arm

26

Fastening турбокомпрессора to a collector

26

Fastening маслоподающей tubes турбокомпрессора to the block of cylinders

10

Fastening of a routeing trench of electroconducting to a head of cylinders

6


* Use new bolts / of a nut.

Engines of 2.0 l

Connection type

Value

Mechanism bolts натяжителя a drive belt auxiliary units

  • Bolt of an axis of the basis of a pulley

42

  • Bolts of fastening of a rack

23

Bolts of fastening of covers basic газораспределительного the mechanism

8

Bolt of fastening of an asterisk of a camshaft *

  • Stage 1

90

  • Stage 2

To hold on on a corner 60 ░

  • Stage 3

To hold on on a corner 30 ░

Bolt of fastening of covers of the bottom heads of rods *

  • Stage 1

35

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

Bolt of fastening of a pulley of a cranked shaft

  • Stage 1

150

  • Stage 2

To hold on on a corner 45 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of a head of cylinders *

  • Stage 1

25

  • Stage 2

To hold on on a corner 65 ░

  • Stage 3

To hold on on a corner 65 ░

  • Stage 4

To hold on on a corner 65 ░

  • Stage 5

To hold on on a corner 65 ░

  • Stage 6

To hold on on a corner 15 ░

Bolts of fastening of a cover of chain ГРМ

X20DTL/Y20DTL

20

Y20DTH *

  • Stage 1

20

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 5 ░

Support of a suspension bracket of the power unit

The left support

  • Bolts of fastening of a support to a body

20

  • Bolts of fastening of an arm to картеру transmissions

35

  • Bolts of fastening of a support to an arm

55

Forward support

  • Bolts of fastening of a support to картеру transmissions

60

  • Bolts of fastening of a support to a stretcher

55

Back support

  • Bolts of fastening of a support to an arm

55

  • Bolts of fastening of a support to a stretcher

55

  • Bolts of fastening of an arm to картеру transmissions

60

The right support

  • Nuts of fastening of a support to a body

45

  • Bolts of fastening of a support to an arm

55

Bolts of fastening of the engine to transmission

  • Bolts М10

40

  • Bolts М12

60

Bolts of fastening of a flywheel *

  • Stage 1

45

  • Stage 2

To hold on on a corner 30 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of asterisk ТНВД

  • X20DTL/Y20DTL

20

  • Y20DTH

28

Bolts of fastening of a cover of asterisk ТНВД

6

Bolts of covers of radical bearings *

  • Stage 1

90

  • Stage 2

To hold on on a corner 60 ░

  • Stage 3

To hold on on a corner 15 ░

Bolts of fastening of the bridge of covers of radical bearings of a cranked shaft

20

Fastening bolts маслоохладителя to the case of the oil filter

15

The oil pump

  • Stopper of the valve of alignment of pressure

60

  • Screws of fastening of a cover of the pump

8

Fastening bolts маслозаборника

8

Stopper редукционного the valve

45

Fastening bolts маслораспылителей in the block

22

Bolts of fastening of the pallet картера the engine

  • Bolts of fastening of the pallet to the block of cylinders / to a cover of drive ГРМ

20

  • Bolts of fastening of the pallet to картеру transmissions
    • Bolts М8

20

    • Bolts М10

40

  • Drain stopper

18

Bolts of a cover of chain ГРМ

20

Fastening bolts успокоителя chains of drive ГРМ

8

Bolt of an axis of a boot натяжителя chains of drive ГРМ

20

Cover fastening натяжителя chains of drive ГРМ

60


* Use new bolts / of a nut.