Opel Astra, Zafira

Since 1998 of release

Repair and car operation



Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
- Manual transmission
   Specifications
   Adjustment of a drive of a gear change
   Removal and installation of the mechanism of a gear change
   Replacement of epiploons
   Check of serviceability of functioning, removal and installation of the gauge-switch of fires of a backing
   Removal and installation of the gauge of speed (VSS)
   Replacement трансмиссионного oils
   Removal and installation РКПП
   Repair РКПП - the general information
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of the mechanism of a gear change

Removal

Models F13, F17 and F18

The switching mechanism consists of the lever, a rod of a choice of transfers and knot приводных draughts. Each of components can be removed in an individual order.

The lever of switching and rod of a choice of transfers

 PERFORMANCE ORDER

  1. Cock a lay brake, поддомкратьте redock of the car and establish it on props, at a corresponding complete set remove protection картера.
  2. Paint or marker mark position of a fixing collar concerning a forward part with a rod of a choice of transfers. Ослабьте a fixing bolt on pair turns, but do not turn out it absolutely. Translate the lever in position of 4th transfer, separate a rod from a collar and remove a rubber protective cover.
  3. Remove the central console (the Body see the Head).
  4. Turn out fixing screws and remove from the basis of the lever the panel of switches, disconnecting sockets in process of access reception.
  5. Give four nuts of fastening of the lever to a floor and take assemblage of the lever with a rod of a choice of transfers from the car.
  6. In case of need release fastening in the lever bases, separate the lever from a rod and take both elements from the assemblage case. Attentively study a condition of all components, special attention giving to axial plugs. Replace the worn out and damaged details.

Knot приводных draughts


The scheme of installation of knot приводных draughts

2 — the Clamp of fastening of knot
3 — the Clamp of fastening of knot

4 — the Axis of fastening of draught of switching to the lever of a choice of transfers (from above on картере РКПП)


 PERFORMANCE ORDER

  1. Disconnect a rod of a choice from a collar, - the bolt is behind the power unit before a back partition of an impellent compartment and access to it on the majority of models is possible from above, otherwise follows поддомкратить redock of the car and to establish (access to a bolt from below is strongly limited).
  1. Release clamps and remove an axis connecting draught of switching with the lever of a choice of transfers in the top part картера РКПП, - the axis is subject to replacement without fail (the Scheme of installation of knot приводных draughts see an illustration).
  2. Release fastening of a basic arm, develop knot of draughts upwards and remove it from the car. In case of need arms also can be removed after отдавания fixing bolts.
  1. Survey knot of draughts on presence of damages, replace the failed components.

Models F23


Design of a drive of gear change РКПП F23


Elements of the mechanism of a drive of switching (F23)

The knot consists of the switching lever, приводных cables of knot of draughts (illustrations the Design of a drive of gear change РКПП F23 and Elements of the mechanism of a drive of switching (F23 see)).

The gear change lever

 PERFORMANCE ORDER

  1. Remove the central console (the Body see the Head).
  1. Hooking a small screw-driver, release clamps of cables, - wring out clamps before click.

Further вытягивание clamps it is interfaced to risk of their damage!

  1. Remember the fixed position of cables, then separate their tips from the lever basis.
  2. Release clamps of fastening of cables in a forward part of lever assemblage.
  3. Turn out four fixing bolts and remove assemblage of the lever of switching from a floor.
  4. In case of need tips of cables can be removed from the lever. Composers of the present Management do not recommend to make the further dismantling of the lever of a gear change.

Privodnye cables

 PERFORMANCE ORDER

  1. Remove the central console (the Body see the Head).
  1. Hooking a small screw-driver, release clamps of cables, - wring out clamps before click.

Further вытягивание clamps it is interfaced to risk of their damage!

  1. Remember the fixed position of cables, then separate their tips from the lever basis.
  2. Release forward clamps of cables.
  3. Remove a distributive air line.
  4. Remove the storage battery (the engine Electric equipment see the Head).
  5. Remember the fixed position of cables, then separate their tips from the gear change mechanism on картере РКПП.
  6. Liberate covers of cables from a basic arm of knot of draughts.
  7. Involve cables in an impellent compartment through an aperture in a partition.

Installation

Models F13, F17 and F18

The lever of switching and rod of a choice of transfers

 PERFORMANCE ORDER

  1. If assorted, make assemblage of the lever with a rod, - track correctness of installation of the basis of the lever on an axis.
  2. Grease axial and подшипниковые surfaces with silicone greasing and establish assemblage on the regular place. Acquire fixing bolts, then tighten them with demanded effort.
  3. Establish the panel of switches, - track correctness of a lining of electroconducting. Establish into place the central console (the Body see the Head).
  4. Under the car put on a rubber cover a shaft of a rod of a choice of transfers and reliably fix it on a partition of an impellent compartment.
  5. Connect a shaft of a rod to a draught collar, - track correctness of combination of the adjusting labels put in the course of dismantle. Tighten a bolt of a collar with effort of a stage 1, then hold on it on a corner of a stage 2 (Specifications see).
  6. Check up serviceability of functioning of the mechanism of a gear change, - in case of need make necessary adjustment (Adjustment of a drive of a gear change see), then lower the car on the earth.

Knot приводных draughts

The new axis of the lever is required.


 PERFORMANCE ORDER

  1. Before installation grease hinges and axial joints with silicone greasing.
  2. Establish knot on the regular place and establish an arm on support. Fix knot in this position by brackets, having planted them in flutes of axes (the Scheme of installation of knot приводных draughts see an illustration).
  3. Connect bent for to the lever and fill a new axis. Reliably fix an axis the keeping mechanism (the Scheme of installation of knot приводных draughts see an illustration).
  4. Connect a shaft of a rod to a draught collar, - track correctness of combination of the adjusting labels put in the course of dismantle. Tighten a bolt of a collar with effort of a stage 1, then hold on it on a corner of a stage 2 (Specifications see).
  5. Check up serviceability of functioning of the mechanism of a gear change, - in case of need make necessary adjustment (Adjustment of a drive of a gear change see), then lower the car on the earth.

Models F23

The gear change lever

 PERFORMANCE ORDER

  1. If removed, connect tips of cables to the lever basis, - take advantage of flat-nose pliers.
  2. Establish lever assemblage on a car floor, screw fixing bolts and tighten them with demanded effort.
  3. Without latching, establish forward clamps of cables.
  4. Connect the ends of cables to the lever basis.
  5. Make adjustment of the mechanism of switching (Adjustment of a drive of a gear change see).
  6. Establish into place the central console (the Body see the Head).

Privodnye cables

 PERFORMANCE ORDER

  1. Push cables through an aperture in a partition of an impellent compartment.
  2. Plant covers of cables in an arm картера РКПП.
  3. Connect tips of cables to draughts, - take advantage of flat-nose pliers.
  4. Make sure of correctness of a lining of cables, then, yet without latching, establish clamps of covers of cables in reception flutes.
  5. Connect tips of cables to the lever basis.
  6. Make adjustment of the mechanism of switching (Adjustment of a drive of a gear change see).
  7. Establish a distributive air line and the central console (the Body see the Head).