Opel Astra, Zafira

Since 1998 of release

Repair and car operation



Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
- Coupling and power shafts
   Specifications
   - Coupling
      Coupling - the general information and check of a condition of components
      Removal and installation of the main cylinder of coupling
      Removal and installation of assemblage of the executive cylinder of coupling with выжимным the bearing
      Removal of air from a hydraulic path of a drive of deenergizing of coupling
      Removal and installation of a pedal of coupling
      Removal, check of a condition and installation of components of coupling
   + Power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of the main cylinder of coupling

Removal

 PERFORMANCE ORDER

  1. For the purpose of maintenance of adequate access remove the assembly block of the relay with from the top part of the hydraulic modulator of system of antiblocking of brakes (ABS). Remove and take aside a basic arm of the holder of the relay.
  2. Carefully wipe an external surface of the main cylinder and enclose under it a lump of rags for gathering of a spilt hydraulic liquid.
  1. Clamp press the submitting hose connecting the tank with the main cylinder.

The hose should be pressed on distance about 5 sm from a cut of the cylinder of the end tense on the union. At once закупорьте an aperture in the tank in order to avoid hit in a dirt path.

  1. Remove a clamp, shift a collar and disconnect from the main cylinder a hydraulic tube, — for the purpose of minimisation of losses of a hydraulic liquid wind штуцерный knot with rags. At once закупорьте the open ends of a line and the union in order to avoid hit in dirt system.

In order to avoid damage of a paint and varnish covering, do not suppose hit of a hydraulic liquid on the painted surfaces кузовных panels! Remove with штуцерного a socket a sealing ring, — at assemblage it is subject to replacement without fail.

  1. In car salon disconnect from a coupling pedal a returnable spring. Dismantle the left bottom section of furnish of the panel of devices (the Body see the Head), release a clamp, take a pin and disconnect from a pedal of coupling a cutting finger of a pusher of the main hydraulic cylinder.
  1. In the same place give two nuts of fastening of the main cylinder to a partition of an impellent compartment / to a basic arm of a pedal. Pass in an impellent compartment and remove assemblage of the main cylinder in gathering with a sealing lining.

Installation

Prepare a new sealing ring штуцерного a connection socket for the main cylinder of a hydraulic tube.


 PERFORMANCE ORDER

  1. Make sure of absoluteness of cleanliness and dryness of interfaced surfaces of assemblage of the main cylinder of coupling and a partition of an impellent compartment. Establish into place a sealing lining.
  2. Get the main cylinder on the regular place and fix its bolts, by hand having tightened nuts of the last.
  3. Restore initial connection of hydraulic lines, — do not forget to replace sealing elements and track reliability of fixing штуцерных connections.

At connection of a hydraulic tube to the main cylinder штуцерный the socket should publish characteristic click.

  1. Tighten nuts of fastening of the cylinder with demanded effort.
  2. Connect a cylinder pusher to a pedal of coupling and fix a cutting finger a new pin, — before pin installation grease with its universal greasing. Connect to a pedal a returnable spring, then establish into place the bottom section of furnish of the panel of devices.
  3. Establish into place an arm of the holder of the relay and the assembly block.
  4. In summary "pump over" a hydraulic path for the purpose of removal from it air stoppers (Removal of air from a hydraulic path of a drive of deenergizing of coupling see).