Opel Astra, Zafira

Since 1998 of release

Repair and car operation



Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
- Coupling and power shafts
   Specifications
   - Coupling
      Coupling - the general information and check of a condition of components
      Removal and installation of the main cylinder of coupling
      Removal and installation of assemblage of the executive cylinder of coupling with выжимным the bearing
      Removal of air from a hydraulic path of a drive of deenergizing of coupling
      Removal and installation of a pedal of coupling
      Removal, check of a condition and installation of components of coupling
   + Power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of a pedal of coupling


The scheme of connection of a pusher of the main cylinder to a coupling pedal

1 — the Clamp of a fixing pin
2 — the Pin of fastening of a cutting finger

3 — the Cutting finger of a pusher
4 — the Gauge-switch of position of a pedal of coupling (model with темпостатом)

Removal

 PERFORMANCE ORDER

  1. In car salon remove the bottom section of furnish on the left side of the panel of devices (the Body see the Head).
  2. Disconnect from a coupling pedal a returnable spring. Take a clamp and remove a fastening pin to a pedal of a cutting finger of a pusher of the main cylinder of coupling (the Scheme of connection of a pusher of the main cylinder to a coupling pedal see an illustration).
  3. Turn out two bolts of fastening of a basic arm of a pedal to a steering cross-beam.
  4. On equipped a control system of the speed (темпостат) models disconnect electroconducting and remove from an arm the gauge-switch of position of a pedal (the Scheme of connection of a pusher of the main cylinder to a coupling pedal see an illustration).
  5. Give two nuts of fastening of an arm of a pedal to a partition of an impellent compartment / to the main cylinder of coupling.
  6. Push hairpins of the main cylinder back so that they did not stick out of a partition.
  7. Accurately remove pedal assemblage and take it from salon.
  8. Check up a pedal arm on presence of deformations and damages (the knot is executed easily deformed with a view of safety increase at collision). Estimate degree of deterioration of plugs. Replace the failed components. In case of need the pedal can be removed from an arm by a reversing of fixing bolts.

Installation

 PERFORMANCE ORDER

  1. If the pedal knot has been disassembled, establish into place all removed components, - before installation it is necessary to grease a pedal and plug axis with universal greasing. Connect a returnable spring and reliably tighten fixture. Before knot installation on the car check up smoothness of a course of a pedal.
  2. Establish pedal assemblage on a partition of an impellent compartment, - track correctness of landing to it of a cutting finger of a pusher of the main cylinder. Acquire bolts of fastening of assemblage to a steering cross-beam.
  3. Having pulled for a pusher rod, push hairpins of fastening of the main cylinder through a partition and fill them in apertures of an arm of pedal assemblage. Screw new fixing nuts and tighten them with demanded effort.
  4. With universal greasing grease an axial pin of a cutting finger of a pusher, plant it on a pedal of coupling and fix a fixing pin, - track reliability of landing of a clamp.
  5. Tighten with demanded effort bolts of fastening of a pedal to a steering cross-beam.
  6. Connect a returnable spring.
  7. On equipped темпостатом models establish into place the gauge-switch of position of a pedal of coupling, preliminary having drowned its union. Connect to the gauge electroconducting, then against the stop squeeze out a coupling pedal, extend плунжер the gauge and again release a pedal for the purpose of gauge self-installation.
  8. Establish into place the bottom section of furnish of the panel of devices. Before to begin car operation make sure of serviceability of functioning of coupling.