Opel Astra, Zafira

Since 1998 of release

Repair and car operation



Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
- The engine
   Specifications
   Check компрессионного pressure in cylinders
   Diagnostics of a condition of the engine with vacuum gauge application
   + Procedures of repair of petrol engines SOHC without their extraction from the car
   - Procedures of repair of petrol engines DOHC without their extraction from the car
      Reduction of the piston of the first cylinder in position of the top dead point of a step of compression (ВМТ)
      Removal and cover installation газораспределительного the mechanism
      Removal and installation of a pulley of a cranked shaft
      Removal and installation of a cover of drive ГРМ
      Removal and installation of a belt of drive ГРМ
      Removal and installation of cogwheels cranked / camshafts and intermediate rollers
      Replacement of epiploons of camshafts
      Removal and installation of camshafts and pushers of valves, check of a condition of components
      Removal and installation of a head of cylinders
      Removal and pallet installation картера
      Removal and installation of the gauge of level of impellent oil
      Removal, service and installation of the oil pump
      Removal, check of a condition and flywheel / installation приводного a disk
      Replacement of epiploons of a cranked shaft
      Check of a condition and replacement of support of a suspension bracket of the power unit
      Removal, installation and adjustment of the balancing mechanism of a cranked shaft (engines 2.0)
   + Procedures of repair of diesel engines of 1.7 l and 2.0 l without their extraction from the car
   + The general and engine major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of the gauge of level of impellent oil

Engines 1.4, 1.6 and 1.8 l

Removal

 PERFORMANCE ORDER

  1. Cock a lay brake, поддомкратьте redock of the car and establish it on props. At a corresponding complete set remove protection картера.
  2. Merge impellent oil (Routine maintenance see the Head). Replace a sealing ring, screw into place a drain stopper and tighten it with demanded effort.
  3. Disconnect from the gauge electroconducting.
  1. Turn out four fixing bolts and liberate the gauge from the pallet.

Installation

 PERFORMANCE ORDER

  1. At installation of the gauge which was in the use do not forget to replace a sealing ring.
  2. Establish the gauge in the pallet, put анаэробный hermetic on a carving part of fixing screws, screw the last and tighten them with demanded effort.
  3. Lower the car on the earth and fill in in the engine fresh oil (Routine maintenance see the Head).

Engines of 2.0 l

Removal

 PERFORMANCE ORDER

  1. Cock a lay brake, поддомкратьте redock of the car and establish it on props. At a corresponding complete set remove protection картера.
  2. Merge impellent oil (Routine maintenance see the Head). Replace a sealing ring, screw into place a drain stopper and tighten it with demanded effort.
  3. Disconnect from the gauge electroconducting, release a clamp and push the gauge in the pallet.
  4. Turn out fixing bolts, remove the bottom section of the pallet with a sealing lining (Removal and pallet installation картера see), — try not to damage gauge electroconducting.
  5. Turn out bolts with heads of type TORX and remove the gauge from the pallet.

Installation

 PERFORMANCE ORDER

  1. Establish the gauge in the pallet, screw and tighten with demanded effort bolts TORX.
  2. Make sure of absoluteness of cleanliness and dryness of interfaced surfaces of the bottom and main sections of the pallet, lay on the bottom section a new lining and press assemblage to the main assemblage, — do not forget to establish a new sealing ring on a socket of the gauge of level of oil and to plant a socket in the main section of the pallet.
  3. Acquire new bolts of fastening of a bath of the pallet, then, moving to diagonal sequence from the centre to edges, tighten bolts with effort of the first stage. Further in the same order hold on fixture on a corner of a stage 2.
  4. Lower the car on the earth, fill in in the engine fresh oil (Routine maintenance see the Head).