Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
- The engine
Specifications
Check компрессионного pressure in cylinders
Diagnostics of a condition of the engine with vacuum gauge application
+ Procedures of repair of petrol engines SOHC without their extraction from the car
- Procedures of repair of petrol engines DOHC without their extraction from the car
Reduction of the piston of the first cylinder in position of the top dead point of a step of compression (ВМТ)
Removal and cover installation газораспределительного the mechanism
Removal and installation of a pulley of a cranked shaft
Removal and installation of a cover of drive ГРМ
Removal and installation of a belt of drive ГРМ
Removal and installation of cogwheels cranked / camshafts and intermediate rollers
Replacement of epiploons of camshafts
Removal and installation of camshafts and pushers of valves, check of a condition of components
Removal and installation of a head of cylinders
Removal and pallet installation картера
Removal and installation of the gauge of level of impellent oil
Removal, service and installation of the oil pump
Removal, check of a condition and flywheel / installation приводного a disk
Replacement of epiploons of a cranked shaft
Check of a condition and replacement of support of a suspension bracket of the power unit
Removal, installation and adjustment of the balancing mechanism of a cranked shaft (engines 2.0)
+ Procedures of repair of diesel engines of 1.7 l and 2.0 l without their extraction from the car
+ The general and engine major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
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Removal and installation of a belt of drive ГРМ
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Start performance of procedures only after full cooling of the engine. |
Replacement of a belt of drive ГРМ by engines 1.4, 1.6 and 1.8 l DOHC
Replacement of a belt of drive ГРМ by engines of 2.0 l DOHC
Removal
Engines 1.4, 1.6 and 1.8 l DOHC
Cм. An illustration Replacement of a belt of drive ГРМ by engines 1.4, 1.6 and 1.8 l DOHC.
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- Disconnect a negative wire from the battery.
- Remove an air cleaner.
- Cock a lay brake, поддомкратьте redock of the car and establish it on props. Remove the right forward wheel.
- With chalk or paint mark a direction of rotation of a belt of a drive of auxiliary units. Having taken away натяжитель with the help накидного a key, ослабьте a belt. Pass a core in diameter of 4 mm in the combined apertures in натяжителе and a basic arm [1]. Remove it from the engine.
- Remove the top section of a cover of drive ГРМ [2].
- Prop up the engine by means of adaptation KM-6001 and establish aligning tool KM-909-V.
- Remove натяжитель a belt of a drive of auxiliary units.
- Remove the right support of a suspension bracket of the power unit in gathering with the arm.
- Having passed in a transmission dome special tool KM-911 [3], block from проворачивания a flywheel.
- Turn out a fixing bolt [4] and remove a pulley of a cranked shaft [5].
- Remove the bottom section of a cover of drive ГРМ [6].
- Take blocking flywheel the tool.
- At a corresponding complete set remove the gauge of position of a camshaft (CMP).
- Temporarily screw into place a bolt of a pulley of a cranked shaft and, turning a cranked shaft clockwise, result the engine in position ВМТ of the end of a step of compression of the piston of the first cylinder (Reduction of the piston of the first cylinder in position of the top dead point of the end of a step of compression (ВМТ) see. Make sure of correctness of combination of adjusting labels [7].
- Check up correctness of combination of adjusting labels of cogwheels of camshafts concerning the top cut of a head of cylinders [8].
- Block cogwheels of camshafts by means of special tool KM-852 [9].
- Ослабьте a bolt натяжителя [10] and with the help пруткового a key (Allen) [11] develop last clockwise to reduction of the left emphasis in corresponding position [12] — Type 1 or [17] — Type 2.
- Slightly tighten a bolt натяжителя.
- Remove газораспределительный a belt.
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Engines of 2.0 l DOHC
Cм. An illustration Replacement of a belt of drive ГРМ by engines of 2.0 l DOHC.
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- Disconnect a negative wire from the battery.
- Remove an air cleaner.
- Cock a lay brake, поддомкратьте redock of the car and establish it on props. Remove the right forward wheel.
- With chalk or paint mark a direction of rotation of a belt of a drive of auxiliary units. Having taken away натяжитель with the help накидного a key, ослабьте a belt. Pass a core in diameter of 4 mm in the combined apertures in натяжителе and a basic arm [1]. Remove it from the engine.
- Remove the top section () covers of drive ГРМ [3].
- Prop up the engine by means of adaptation KM-6001 and establish aligning tool KM-909-V.
- Remove натяжитель a belt of a drive of auxiliary units.
- Remove the right support of a suspension bracket of the power unit in gathering with the arm.
- Turn a cranked shaft clockwise before combination of adjusting labels [4].
- Turn out fixing bolts [5] and remove a pulley of a cranked shaft [6].
- Make sure of correctness of combination of distributive labels of a cranked shaft [7].
- Adjusting labels of cogwheels of camshafts should be combined with reciprocal risks on a back cover of drive ГРМ [8].
- Block cogwheels of camshafts by means of special tool KM-853.
- Ослабьте a bolt натяжителя [10] and with the help пруткового a key (Allen) [11] develop last clockwise to reduction of the left emphasis in corresponding position [12] — Type 1 or [16] — Type 2.
- Slightly tighten a bolt натяжителя.
- Remove газораспределительный a belt.
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Installation
Engines 1.4, 1.6 and 1.8 l DOHC
Cм. An illustration Replacement of a belt of drive ГРМ by engines 1.4, 1.6 and 1.8 l DOHC.
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- Make sure that the label on the case of the water pump is combined in the correct image with a reciprocal label on the block of cylinders [13].
- Make sure of correctness of combination of adjusting labels [7] and [8].
- Having begun with a cogwheel of a cranked shaft and moving counter-clockwise, establish газораспределительный a belt. Track, that the belt has been tense on sites between the next wheels.
- Ослабьте a bolt натяжителя [10].
- With the help пруткового a key [11] develop натяжитель counter-clockwise before reduction of the index of the right emphasis in corresponding position [14] — Type 1 or [18] — Type 2.
- Slightly tighten a bolt натяжителя.
- Remove the tool blocking cogwheels [9].
- Turn a cranked shaft on two complete revolutions clockwise and make sure of correctness of combination of adjusting labels [7] and [8].
- By means of special tool KM-852 block cogwheels of camshafts [9].
- Ослабьте a bolt натяжителя.
- Develop натяжитель clockwise before index reduction in corresponding position [15] — Type 1, a new belt, [16] — Type 1 which was in the use a belt, [19] — Type 2, a new belt, [20] — Type 2 which was in the use a belt.
- Slightly tighten a bolt натяжителя.
- Clean the tool blocking cogwheels and slowly turn a cranked shaft on two complete revolutions clockwise, — make sure of correctness of combination of adjusting labels [6] and [7].
- Check up correctness of combination of the index натяжителя (item 11 see). In case of need repeat procedure of adjustment of a tension of a belt.
- Tighten a bolt натяжителя with demanded effort (20 Nanometers).
- Pass in a transmission dome special tool KM-911 and block it a flywheel from проворачивания [3].
- Turn out a bolt of fastening of a pulley of a cranked shaft.
- Operating in an order, the return to a dismantle order, establish on the places the removed components.
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Track, behind observance of an original direction of rotation of a belt of a drive of auxiliary units if have not made its replacement. |
- Screw a new bolt of a pulley of a cranked shaft and tighten it with demanded effort.
- Remove the tool blocking cogwheels.
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Engines of 2.0 l DOHC
Cм. An illustration Replacement of a belt of drive ГРМ by engines of 2.0 l DOHC.
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Make sure that the ledge on the case of the water pump is combined in the correct image with a reciprocal ledge on the block of cylinders [20]. |
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- Make sure of correctness of combination of adjusting labels [7] and [8].
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If removed cogwheels of camshafts, track correctness of an arrangement of directing plugs. |
- Having begun with a cogwheel of a cranked shaft and moving counter-clockwise, establish газораспределительный a belt. Track, that the belt has been tense on sites between the next wheels.
- Ослабьте a bolt натяжителя [10].
- With the help пруткового a key [11] develop натяжитель counter-clockwise before reduction of the index of the right emphasis in corresponding position [13] — Type 1 or [17] — Type 2.
- Slightly tighten a bolt натяжителя.
- Remove the tool blocking cogwheels [9].
- Turn a cranked shaft on two complete revolutions clockwise and make sure of correctness of combination of adjusting labels [7] and [8].
- By means of special tool KM-853 block cogwheels of camshafts [9] (address to an illustration 41.39).
- Ослабьте a bolt натяжителя.
- Develop натяжитель clockwise before index reduction in corresponding position [14] — Type 1, a new belt, [15] — Type 1 which was in the use a belt, [18] — Type 2, a new belt, [19] — Type 2 which was in the use a belt.
- Tighten a bolt натяжителя with demanded effort (20 Nanometers).
- Remove blocking tool [9].
- Turn a cranked shaft on two complete revolutions clockwise and make sure of correctness of combination of adjusting labels [7] and [8].
- Check up correctness of combination of the index натяжителя (paragraph 65 see). In case of need repeat procedure of adjustment of a tension of a belt.
- Operating in an order, the return to a dismantle order, establish on the places the removed components.
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Track, behind observance of an original direction of rotation of a belt of a drive of auxiliary units if have not made its replacement. |
- Tighten bolts of fastening of a pulley of a cranked shaft with demanded effort (20 Nanometers).
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