Opel Astra, Zafira

Since 1998 of release

Repair and car operation



Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
- The engine
   Specifications
   Check компрессионного pressure in cylinders
   Diagnostics of a condition of the engine with vacuum gauge application
   + Procedures of repair of petrol engines SOHC without their extraction from the car
   + Procedures of repair of petrol engines DOHC without their extraction from the car
   - Procedures of repair of diesel engines of 1.7 l and 2.0 l without their extraction from the car
      Reduction of the piston of the first cylinder in position of the top dead point of the end of a step of compression (ВМТ)
      Check and adjustment of phases газораспределения (engines 2.0)
      Removal and cover installation газораспределительного the mechanism
      Removal and installation of a pulley of a cranked shaft
      Removal and installation of a cover of drive ГРМ
      Removal and installation натяжителей chains of drive ГРМ (engines 2.0)
      Removal and installation of a belt of drive ГРМ
      Removal and installation натяжителя a belt and cogwheels of drive ГРМ (engines 1.7)
      Removal and installations of chains and asterisks of drive ГРМ, check of a condition of components (engines 2.0)
      Replacement of an epiploon of a camshaft (engines 1.7)
      Check and adjustment of backlashes of valves (engines of 1.7 l DOHC)
      Removal and camshaft installation (ов) and components of a drive of valves
      Removal and case installation газораспределительного the mechanism (engines of 1.7 l DOHC)
      Removal and installation of a head of cylinders
      Removal and pallet installation картера
      Removal, service and installation of the oil pump
      Replacement of an epiploon of the oil pump (engines 1.7)
      Removal and installation маслоохладителя
      Removal, check of a condition and flywheel / installation приводного a disk
      Replacement of epiploons of a cranked shaft
      Check of a condition and replacement of support of a suspension bracket of the power unit
   + The general and engine major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation маслоохладителя

Removal

Engines of 1.7 l SOHC

 PERFORMANCE ORDER

  1. Remove a forward bumper (the Body see the Head).
  2. Disconnect oil tubes from the top and bottom parts маслоохладителя, — prepare for gathering of spilt oil.
  3. Turn out a fixing bolt from the top part маслоохладителя and liberate last from a basic arm, having pulled it downwards and outside.

Engines of 1.7 l DOHC

 PERFORMANCE ORDER

  1. Strongly cock a lay brake, поддомкратьте redock of the car and establish it on props. At a corresponding complete set remove protection картера. Маслоохладитель it is established behind in the left part of the block of cylinders.
  2. Empty cooling system (see the Head of System of cooling, heating), or press clamps hoses охладительного a cooling path directly over маслоохладителем. Prepare for possible passage of a cooling liquid at a detachment of hoses. For the purpose of providing of access to hoses, remove an air tube / a hose турбокомпрессора (see the Head of the Power supply system and release).
  3. Establish under the oil filter drain capacity. Release штуцерное connection of a returnable hose маслоохладителя, ослабьте a collar and disconnect a hose.
  4. Ослабьте fixing collars also disconnect from маслоохладителя hoses, liberate from clamps electroconducting.
  5. Turn out a unique bolt of fastening of the case of the oil filter to the block of cylinders. Will throw out a sealing ring, — at assemblage it is subject to replacement without fail.

Engines of 2.0 l

 PERFORMANCE ORDER

  1. Маслоохладитель it is established in front on the left part of the block of cylinders and will draw bolts to a forward part of the case of the oil filter. For the purpose of providing of access cock a lay brake, поддомкратьте redock of the car and establish it on props. At a corresponding complete set remove protection картера.
  2. For the purpose of minimisation of losses of a cooling liquid, press hoses of system of cooling from both parties маслоохладителя clamps. Ослабьте collars also remove hoses, — prepare for gathering of a spilt liquid.
  3. Wipe absolutely surfaces around маслоохладителя, turn out fixing bolts and remove маслоохладитель together with sealing rings from the case of the oil filter.

Installation

Engines of 1.7 l SOHC

 PERFORMANCE ORDER

  1. Fill маслоохладитель in an arm and tighten a fixing bolt with demanded effort.
  2. Connect the top and bottom tubes, having tightened штуцерные sockets with demanded effort.
  3. Establish a forward bumper (the Body see the Head).
  4. Check up oil level in the engine, in case of need make corresponding updating (Routine maintenance see the Head).

Engines of 1.7 l DOHC

 PERFORMANCE ORDER

  1. Establish a new sealing ring in a flute on a back part маслоохладителя, then press маслоохладитель to the block of cylinders.

  1. Make sure of reliability of fastening of a hose on маслоохладителе. Check up, that the ledge in the case of the oil filter has entered into a reciprocal flute on arm ТНВД. Screw the central bolt and tighten it with demanded effort.
  1. Connect to маслоохладителю hoses охладительного a path and fix their collars.
  2. Lower the car on the earth. Check up level buttering, in case of need make corresponding updating (Routine maintenance see the Head).
  3. If removed, establish to the place of an inlet air line.
  4. Fill cooling system (see the Head of System of cooling, heating).
  5. Start the engine and make sure of absence of signs of development of leaks.

Engines of 2.0 l

 PERFORMANCE ORDER

  1. Installation is made in an order, the return to an order of dismantle of components. Do not forget to replace sealing rings.
  2. In summary check up level of a cooling liquid and add, in case of need make refuelling of system of cooling (see the Head of System of cooling, heating).