Opel Astra, Zafira

Since 1998 of release

Repair and car operation


Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
- The engine
   Specifications
   Check компрессионного pressure in cylinders
   Diagnostics of a condition of the engine with vacuum gauge application
   + Procedures of repair of petrol engines SOHC without their extraction from the car
   + Procedures of repair of petrol engines DOHC without their extraction from the car
   - Procedures of repair of diesel engines of 1.7 l and 2.0 l without their extraction from the car
      Reduction of the piston of the first cylinder in position of the top dead point of the end of a step of compression (ВМТ)
      Check and adjustment of phases газораспределения (engines 2.0)
      Removal and cover installation газораспределительного the mechanism
      Removal and installation of a pulley of a cranked shaft
      Removal and installation of a cover of drive ГРМ
      Removal and installation натяжителей chains of drive ГРМ (engines 2.0)
      Removal and installation of a belt of drive ГРМ
      Removal and installation натяжителя a belt and cogwheels of drive ГРМ (engines 1.7)
      Removal and installations of chains and asterisks of drive ГРМ, check of a condition of components (engines 2.0)
      Replacement of an epiploon of a camshaft (engines 1.7)
      Check and adjustment of backlashes of valves (engines of 1.7 l DOHC)
      Removal and camshaft installation (ов) and components of a drive of valves
      Removal and case installation газораспределительного the mechanism (engines of 1.7 l DOHC)
      Removal and installation of a head of cylinders
      Removal and pallet installation картера
      Removal, service and installation of the oil pump
      Replacement of an epiploon of the oil pump (engines 1.7)
      Removal and installation маслоохладителя
      Removal, check of a condition and flywheel / installation приводного a disk
      Replacement of epiploons of a cranked shaft
      Check of a condition and replacement of support of a suspension bracket of the power unit
   + The general and engine major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

Removal and installation натяжителей chains of drive ГРМ (engines 2.0 )

Do not turn the engine at removed натяжителях chains!

Натяжитель the top chain

Removal

 PERFORMANCE ORDER

  1. Remove the air cleaner case (see the Head of the Power supply system and release).
  2. Prop up the engine тележечным a jack, — for the purpose of loading distribution lay between a head of a jack and the pallet картера wooden брусок. Turn out bolts of fastening of a support of a suspension bracket of the power unit to a head of cylinders.
  1. Turn out a cap bottom натяжителя from a back part of a cover.
  1. Cнимите плунжер натяжителя, — try to remember adjusting position of components. Remove from a cap a sealing ring, - at installation the sealing ring is subject to replacement without fail.
  1. Examine плунжер натяжителя on presence of signs of deterioration and damages. In case of need make replacement.

Installation

 PERFORMANCE ORDER

  1. Grease плунжер натяжителя with pure impellent oil and establish it in a head of cylinders the deaf end to a chain.
  1. Establish on a cap натяжителя a new sealing ring, then screw a cap in a head of cylinders, having tightened with demanded effort.

At installation new натяжителя unblock it, completely, before click having drowned the central core of a cap, — now the core натяжителя should freely утапливаться and smoothly come back in a starting position.

  1. Establish the right support of the power unit (Check of a condition and replacement of support of a suspension bracket of the power unit see).
  2. Establish an air cleaner (see the Head of the Power supply system and release).

Натяжитель the bottom chain

Removal

 PERFORMANCE ORDER

  1. Cock a lay brake, поддомкратьте redock of the car and establish it on props. At a corresponding complete set remove protection картера.
  1. Turn out a cap bottom натяжителя from a back part of a cover.
  1. Cнимите плунжер натяжителя, — try to remember adjusting position of components. Remove from a cap a sealing ring, — at installation the sealing ring is subject to replacement without fail.
  1. Examine плунжер натяжителя on presence of signs of damages and excessive deterioration. In case of need make replacement.

Installation

 PERFORMANCE ORDER

  1. Grease плунжер натяжителя with pure impellent oil and insert it into a cover of drive ГРМ the deaf end towards a chain.
  1. Establish a new sealing ring on a cap and screw a cap on a cover, having tightened it with demanded effort.

At installation new натяжителя ослабьте it, completely, before click having drowned the central core of a cap, — now the core натяжителя should freely утапливаться and smoothly come back in a starting position.

  1. Establish into place protection картера and lower the car on the earth.

Boots натяжителей the top and bottom chains

Replacement of boots is made in case of revealing of signs of damages or excessive deterioration, — Removal and installation of a cover of drive ГРМ see.