Opel Astra, Zafira

Since 1998 of release

Repair and car operation



Opel Astra
+ Cars Opel Astra and Zafira
+ The operation manual
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
- Suspension bracket and steering
   Specifications
   Removal and installation of a rotary fist
   Check of a condition and replacement ступичной assemblages
   Removal and installation of a forward stretcher
   Removal, regenerative repair and installation of a rack of a forward suspension bracket
   Removal and installation of the forward stabilizer of cross-section stability
   Removal, regenerative repair and installation of the bottom lever of a forward suspension bracket
   Replacement of the bottom spherical support
   Removal and installation back ступичной assemblages
   Check of a condition and replacement of bearings of back wheels
   Removal, check of a condition and installation of the back shock-absorber
   Removal and installation of screw springs of a back suspension bracket
   Removal and installation торсионной beams of a back suspension bracket
   Replacement резинометаллических hinges of longitudinal levers торсионной beams
   System of adjustment of a road gleam of a back axis - the general information and adjustment
   Removal and installation of the air valve and highway of a regulator of a road gleam of a back axis (model the Versatile person)
   Removal and steering wheel installation
   Removal and installation of a steering column
   Removal, check of a condition and installation of an intermediate shaft of a steering column
   Replacement of protective covers картера the steering mechanism
   Removal and installation of the steering mechanism
   Removal and installation of the steering pump
   Removal of air from hydraulic path ГУР
   Removal and installation of tips of steering draughts
   Removal and installation of steering draught
   Corners of installation of wheels
+ Body
+ Onboard electric equipment



Specifications

The general parametres

Suspension bracket type

  • Forward suspension bracket

Independent, with racks of MakFersona, газонаполненными shock-absorbers and the stabilizer of cross-section stability

  • Back suspension bracket

Semiindependent, with торсионной a beam, longitudinal levers, screw springs and telescopic shock-absorbers. On models the Versatile person as an additional complete set is established system of adjustment of height of a back road gleam

Steering type

Реечное, hydrostrengthened on all models

Type and volume of hydraulic liquid ГУР

The Operation manual see the Head

Back wheel bearings

Limiting admissible size axial люфта, mm

0.05

Limiting size radial люфта, mm

0.04

Limiting admissible size of a warp of the bearing, mm

0.1

The steering mechanism

The transfer relation

17:1

Wheels and tyres

Tiporazmernye characteristics of wheels

Models 1.6 of l SOHC and 1.4 l DOHC

5SJX14 (standard), 6JX15 and 6JX16 (in addition)

Models 1.6 of l DOHC, 1.8 and 2.0 l

6JX15 (standard), 5SJX14 and 6JX16 (in addition)

The sizes of tyres

Wheels 5SJX14

175/70 R14-84Т, 185/70 R14-88Т, 185/70 R14-88Н, 185/65 R14-86Т, 185/65 R/14-86Н

Wheels 6JX15

195/60 R15-88Н, 195/60 R15-88V, 195/65 R15-91Н

Wheels 6JX16

205/50 R16-87V

Corners of installation of forward wheels

Models on 1999 of release

Disorder

-110'yo10'

Corner of a longitudinal inclination of an axis of turn of a wheel (выбег)

Models Astra

  • Sedan and Hetchbek

41

  • The versatile person

325'1

  • Models Zafira

300'

The maximum admissible difference between wheels

  • All models

1

  • Convergence

+0 ’10'

Disorder in turn (the internal wheel is turned on 20 )

120'45'

Models since 2000 of release

Disorder

Models Astra

  • Standard suspension bracket

-100'yo20'

  • Suspension bracket with a small road clearance

-1 10'30'

  • Suspension bracket of off-road type

-050'yo30'

Models Zafira

-020yo30'

The maximum admissible difference between wheels

1

Corner of a longitudinal inclination of an axis of turn of a wheel (выбег)

Models Astra

  • Sedan/hetchbek
    • Standard suspension bracket and suspension bracket with a small road clearance

400'30'

    • Suspension bracket of off-road type

415'30'

  • The versatile person

Standard suspension bracket and suspension bracket c a small road clearance

330'30'

Suspension bracket of off-road type

345'30'

Models Zafira

310'30'

The maximum admissible difference between wheels

1

Convergence

000'20'

Disorder in turn (the internal wheel is turned on 20 )

  • Models Astra

120'45'

  • Models Zafira

109'45'

Corners of installation of back wheels

Models on 1999 of release

Disorder

  • Models Astra

-140'yo30'

  • Models Zafira

-145'yo30'

The maximum admissible difference between wheels

35'

Convergence

+010 ' +30 '/-20'

Models since 2000 of release

Disorder

Models Astra

  • Sedan/hetchbek

-140'yo30'

  • The versatile person

-145'yo30'

  • Models Zafira

-145'yo30'

The maximum admissible difference between wheels

35'

Convergence

Models Astra

  • Sedan/hetchbek
    • Standard suspension bracket

+02030 '/-20'

    • Suspension bracket with a small road clearance

+025 ' +30 '/-20'

    • Suspension bracket of off-road type

+015 ' +30 '/-20'

  • The versatile person
    • Standard suspension bracket

+012 ' +30 '/-20'

    • Suspension bracket with a small road clearance

+017 ' +30 '/-20'

    • Suspension bracket of off-road type

+007 ' +30 '/-20'

  • Models Zafira

+010 ' +30 '/-20'

The maximum admissible difference between wheels

15'

Efforts of a tightening of carving connections, Nanometer

Forward suspension bracket

Connection type

Value

Draught (rack) of the stabilizer of cross-section stability

  • Fastening to a rack

65

  • Fastening to a stabilizer bar

65

  • Fastening of a bar of the stabilizer to a stretcher

20

Through bolt of a forward support of a suspension bracket of the power unit

55

Fastening of the bottom lever of a suspension bracket to a stretcher

  • Stage 1

90

  • Stage 2

To hold on on a corner 75

  • Stage 3

To hold on on a corner 15

Bolt of a collar of fastening of the bottom spherical finger to a rotary fist

100

Fastening of the bottom spherical support to the bottom lever

35

Fastening of assemblage of a rotary fist to a rack

  • Stage 1

50

  • Stage 2

90

  • Stage 3

To hold on on a corner 45

  • Stage 4

To hold on on a corner 15

Stupichnaja nut

  • Stage 1

120

  • Stage 2

Completely to release a nut (to rotation possibility manually)

  • Stage 3

20

  • Stage 4

To hold on on a corner 80 , plus (necessarily) before the first combination шплинтовых apertures

Fastening of an arm of a back support of a suspension bracket of the power unit to картеру transmissions

80

The top support of a rack

55

Bolts of support of a stretcher

  • Stage 1

90

  • Stage 2

To hold on on a corner 45

  • Stage 3

To hold on on a corner 15

Fastening ступичной assemblages to a rotary fist

  • Stage 1

90

  • Stage 2

To hold on on a corner 30

  • Stage 3

To hold on on a corner 15

Back suspension bracket

Connection type

Value

Nakidnye nuts штуцерных connections of brake tubes

16

Fastening of an arm of a nave to the bottom longitudinal lever

  • Stage 1

50

  • Stage 2

To hold on on corner З0

  • Stage 3

To hold on on a corner 15

The shock-absorber

Fastening to кузовному to an element

90

Fastening to the suspension bracket lever

110

Fastening of a forward support торсионной beams

The central bolt

  • Stage 1

90

  • Stage 2

To hold on on a corner 60

  • Stage 3

To hold on on a corner 15

Bolts of fastening of an arm of a support to the bottom

  • Stage 1

90

  • Stage 2

To hold on on a corner 30

  • Stage 3

To hold on on a corner 15

Steering

Connection type

Value

Bolts of fastening of the module of a pillow of safety to a steering wheel

8

Fastening of the steering pump to the steering mechanism and a stretcher

22

Thermofilter fastening to the steering mechanism

4

Nakidnye nuts штуцерных connections of hydraulic hoses of a high pressure

27

Fastening of a basic arm of hoses of a high pressure to the steering mechanism

4

Fastening of a back support of a suspension bracket of the power unit to a stretcher

55

Fastening of a steering column to a cross-beam of a partition of an impellent compartment

22

Fastening of an intermediate shaft of a steering column to an axis of the steering mechanism

22

Fastening of the steering mechanism to a stretcher

  • Stage 1

45

  • Stage 2

To hold on on a corner 45

  • Stage 3

To hold on on a corner 15

Nut of fastening of a steering wheel

22

Lock nut of a tip of steering draught

60

Fastening of a spherical finger of a tip of steering bent for to a rotary fist

60

Fastening of steering bent for рейке

90

Wheels

Connection type

Value

All models

110